Narrator: Japanese chef's knives are world-renowned
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for their unique design and durability.
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And just one can cost you over $900.
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From heating and hammering the metal
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to sharpening the knife's edge
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and polishing the final blade,
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these are only a few of the skills
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a Japanese artisan spends a lifetime learning to master.
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So what makes these knives so coveted?
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And why are they so expensive?
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Narrator: Terukazu has spent 37 years crafting chef's knives
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at his family's factory in Echizen.
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Each one goes through 100 production stages.
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It's a process that requires over 10 years of practice.
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Narrator: Compared to popular European chef's knives,
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Japanese blades are lighter and sharper,
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allowing for more precise cuts.
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On the low end,
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most Takamura blades cost a couple hundred dollars.
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But custom-made pieces can sell for 15 times that.
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One of the most expensive knives produced by the shop
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sold for $6,900.
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Narrator: Takamura Hamono was one of the first knife makers
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to use a certain kind of stainless steel
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called high-speed powdered steel.
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It was originally designed for power tools,
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like saws and drills,
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because of its durability and strength --
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two qualities Japanese chef's knives are known for today.
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Once the metal is cut,
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it's heated in an electric oven
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to harden and strengthen the blade.
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Then the hammering begins.
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At this point, the artisan relies on experience
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and instinct to guide them in producing a blade
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of ideal strength and thinness.
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Hammering leaves behind circular indents,
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something knife makers in the past typically polished away.
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But 60 years ago,
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Terakuzu's father and his colleagues
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discovered the benefit of knives
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with a textured surface, like this.
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Narrator: This hammered finish, called tsuchime,
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allowed chefs to chop ingredients quickly
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and more efficiently.
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It also added a beautiful aesthetic to each blade,
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another element highly valued in Japanese knives.
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Narrator: But a Japanese chef's knife wouldn't be
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nearly as valuable without its supremely sharp edge.
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An artisan presses the blade against a rough grindstone
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made of natural rock,
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a sharpening material you'll only see used in Japan.
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This step distinguishes an artisan's skill
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and ultimately sets a knife's final value.
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Narrator: It takes one full day to sharpen the blade
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and another full day to secure and polish the handle.
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The final knife is totally unique --
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each with its own distinct balance,
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thickness, and design.
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Narrator: Several of the world's best chefs
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use Takamura's knives,
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from René Redzepi at Noma
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to Massimo Bottura at Osteria Francescana.
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Another one of those chefs is Masakazu Fujii.
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He uses Takamura's knives to prepare fish
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at his restaurant in Fukui.
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Narrator: Echizen has been the center
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of high-quality-knife making
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since blacksmiths began crafting chef's knives here
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700 years ago.
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And today, the city is internationally recognized
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for its cutlery production.
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But before knives, artisans made swords --
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another valuable trade in Japanese culture.
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Narrator: Despite dedicating decades to this craft,
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Terukazu and his brothers weren't always set on
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becoming master knife makers.
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Narrator: Professional chef or not,
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getting your hands on one of Takamura's knives
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could take years.
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With that kind of wait time,
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coupled with the decades of training
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required to master this craft,
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it's likely these pieces will remain costly
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for years to come.
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